Vardhman Electrical Insulation Mats are specially designed to be used in front of switchboards and high voltage equipment. These long life Electrical Insulation Mats are designed to protect operators from electrical shocks thus acting as personal protection equipment. We offer a range of insulating mats for almost any application. Safety from electrical shock is required for workmen whether they are involved in electricity generation, transmission, distribution or its use. Vardhaman Safety Mats are highly recommended for the total safety of workmen from electrical shock when working in or around the environment like High Voltage Panels, Sub-station, Power Transformer Rooms, LT & HT Labs, Near Bus bars, Near Control Panels, Anti-Skid / Flooring etc.
These long-lasting, easy to install, clean and maintain mats are resistant to oils, acids, alkalis and low temperature and are flame retardant as per the provisions of IS 15652:2006. The coloring agents used are free from any metallic derivatives as specified in IS 15652:2006. These mats are tested in our in-house most modern and updated Quality Assurance facilities ensuring complete safety and adherence to the specifications of each roll and are ready to use. Breakdown voltage is 40 kV for 1 Min. The standard size of 1 Mtr x 2 Mtr or 10Mtr Long Roll. Custom sizes can be manufactured on request.
Confirming to the IS 5424 of 1969 we manufacture these insulating mats in 2 kinds of surfaces – Lining and Chequered. Manufactured in various thicknesses (6 mm to 25 mm) for different voltage systems. Although the new IS standard (IS 15652) is the preferred choice, we still manufacture these sheets confirming to IS 5424 of 1969 as preferred by some customers.
|2.0 mm||Up to 3.3 kV|
|2.5 mm||Up to 11 kV|
|3.0 mm||Up to 33 kV|
|6,8 & 10 mm||Up to 11 kV|
|12, 15 & 20 mm||Up to 22 kV|
|25 mm||Up to 33 kV|
|ELECTRICAL HIGH VOLTAGE MATS NEW IS 15652 : 2006||REGULAR CHEQUERED RUBBER MATS OLD IS 5424 :1969|
|1||High electrical insulation resistance 10,00,000 mcga ohm when measured with 500 V meggar||1||Poor Electrical Insulation Resistance|
|2||100% shock proof under leakage current 10 mA||2||Unsafe in case of leakage of current. Tested from small electrodes as per IS:2584-1963 the value of the leakage current is 160 mA per sq. mtr.|
|3||Fire Retardant||3||Highly fire prone & fire encouraging.|
No effect of :
Adversely effected by :
|5||High dielectric strength of 45Kv for 1 minute for 2.5 mm thick mat||5||The withstand voltage is 15Kv for one minute|
|6||High breakdown voltage 45 Kv for 2.5 mm Mat||6||B.D. voltage 40 Kv|
|7||Moisture proof||7||Absorbs moisture|
|8||Past able type permanent fixed smooth trolley movement||8||Cannot be fixed permanently|
|9||Washable – Easy to clean||9||Not possible to clean|
|10||High tensile & elongation properties to withstand good mechanical properties||10||No such properties as mat has to be removed for movement of trolleys|
Electrical Insulation Mats are used as floor covering by safety conscious organizations for the protection of workers on high and low voltage installations auto b66KV ac and 240V dc, where human safety is a prime concern. Safety from electrical shock is required for workmen whether they are involved in electricity generation, transmission, distribution or its use. These electrical rubber mats are highly recommended for total safety of workmen from electrical shock when working in or around environment like:
AC Plant Rooms
Power Transformer Rooms
LT & HT Labs
All kind of Electrical Substations
Lift Machine Rooms
X-Ray Plant Rooms
Around Bus Bars
|Sl. No.||Class of Mat||Thickness(mm)||Tolerance(%)||ac (rms) kV||dc (rms) V|
|Sl. No.||Class of Mat||Thickness(mm)||Di-electric Strength ac (rms) kV||Proof Voltage ac (rms) kV|
The Insulation Mat for Electrical Purpose is best for the safety from electrical shocks. These are available in compliance with the IS: 5424/84 and standards. These electrical insulation anti- skid rubber mats are non- slippery, fire resistant and hard wearing in use. Generally, the insulation rubber mats are used by the electricians and workers involved in the work of electricity transmission, generation or distribution. The mats are chequered in design that enables the reduction in sound transmission thereby providing safety from high voltage, power transmission rooms and sub-stations. Ability to remove moisture and grit from the surface, these insulation mats are also suitable for resilience flooring conditions and pathways.
|Sl. No.||Technical Specification||All Classes|
|1||Composition and Surface||Rubber elastomer*, Anti Skid Finish. Macromolecular material which returns rapidly to its final dimension by a weak stress and release of the stress.|
|2||Workmanship||Mats shall be free from Harmful physical irregularities|
|3||Mechanical Puncture Resistance||Min. 70N|
|4||Slip Resistance Test @ force of 70N||Maximum 15mm|
|5||Ageing Test at 70 deg cl./168hrs.||Puncture Resistance shall be min. 80% of original value.|
|6||Flame Retardant Test||Flame shall not reach any point on a 50mm circle.|
|7||Thermal Test (Low Temp. Test)||No Crack@100N.
No-Breakdown on specified voltage.
|8||Acid Test; H2SO4 For 8hrs. Minimum Retention in Mech. Puncture Test initial value.||Min. 75% Retention & No Breakdown on specified Voltage.|
|9||Oil Test; oil for 2hrs.
Minimum Retention in Mech. Puncture test initial value.
|Min. 75% Retention & No Breakdown on specified Voltage.|